Industry briefing · October 2026

Physical AI
in Production

Where robot foundation models are shipping today, and where they’re still in pilots

VLA models

Humanoids

Robot fleets

ROS 2

LJ

Lentin Joseph

CEO, RUNTIME Robotics · Author of 11 books on ROS and robotics

Overview

Agenda

What we’ll cover

01

What Physical AI is, and how far it has come

Slides 3–8

02

The models powering real robots

Slides 9–14

03

Deployments, plus China and India

Slides 15–22

04

Business models, enablers and hard problems

Slides 23–26

05

Taking a model to production

Slides 27–36

06

Outlook, takeaways and how to start

Slides 37–40

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01

Foundations

What Physical AI is, how a VLA model works, and how far deployments have come.

01 · Foundations

02 · The models

03 · Deployments

04 · Market and hard problems

05 · Taking a model to production

06 · Outlook and next steps

01 · Foundations

The concept

What “Physical AI” means

AI models that perceive, reason about and act in the physical world, learning behaviors from data instead of being hand-programmed for each task.

Sense

Cameras, depth, lidar, force and touch sensors

Reason

VLA models, world models and fleet models

Act

Real-time commands for arms, legs, wheels and grippers

Improve

Teleoperation, simulation, synthetic video and fleet logs feed retraining

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01 · Foundations

From words to actions

LLM, VLM, VLA: what’s the difference?

LLM

Large Language Model

In: text
Out: text

e.g. GPT, Claude, Llama

“Pick up the red cup” → writes the steps

+ vision

VLM

Vision-Language Model

In: images + text
Out: text

e.g. PaliGemma, Qwen-VL, LLaVA

“Pick up the red cup” → “It’s on the left of the table”

+ action

VLA

Vision-Language-Action

In: images + text + robot state
Out: robot actions

e.g. π0, OpenVLA, GR00T

“Pick up the red cup” → moves the arm and grasps it

In one line: a VLA is a VLM that can also move. It outputs motor commands, not just words.

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01 · Foundations

Under the hood

How a VLA model works

Input

Observe

Camera images, instruction, robot state

See

Vision encoder

SigLIP, DINOv2

Think

Language backbone

PaliGemma, Llama, Qwen, Eagle

Act

Action head

Flow matching, diffusion or action tokens

Output

Action chunk

e.g. the next 50 joint targets

How the open models put it together

π0

PaliGemma 3B + flow-matching action expert

OpenVLA

Llama 2 7B + SigLIP/DINOv2; actions as tokens

GR00T N1

Eagle VLM (slow) + diffusion transformer (fast)

SmolVLA

SmolVLM + small flow-matching expert

The idea: the language model brings general knowledge; the action head turns it into smooth, fast motor commands.

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01 · Foundations

Maturity check

Three levels of maturity

1 · In production

High

Warehouses, logistics and robotaxis

Amazon, Agility × GXO, Ultra, Dyna Robotics, Waymo

2 · Paid pilots

Medium

Humanoids in factories

Figure × BMW, Atlas × Hyundai, Apptronik, Hexagon AEON, Skild × Foxconn

3 · Announced

Early

Robots in the home

1X NEO is on pre-order; no confirmed volume deliveries yet

The more structured the environment, the further along the deployment.

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01 · Foundations

How we got here

From pilots to paid work, 2024–2026

Jun 2024

Agility × GXO

First multi-year humanoid robots-as-a-service deal

Apr 2025

DYNA-1

Dyna unveils a robot model built for commercial uptime

Jul 2025

Amazon DeepFleet

Fleet model launches as Amazon passes 1M robots

Nov 2025

π*0.6

A VLA that learns from real-world experience

Mar 2026

NVIDIA GTC

Partner wave: KION, Foxconn, Skild, Data Factory

Mid-2026

Figure 03 at BMW

Humanoid at work on the Spartanburg plant floor

In about two years, Physical AI went from first commercial contracts to fleet-scale use in warehouses and humanoids on factory floors.

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02

The models

The foundation models behind real robots, the open ones you can download, and how they work.

01 · Foundations

02 · The models

03 · Deployments

04 · Market and hard problems

05 · Taking a model to production

06 · Outlook and next steps

02 · The models

The model landscape

Models powering real robots

ModelCompanyWhat it isStageWhere
π0 → π0.6Physical IntelligenceLicensed VLA for many robotsLIVEUltra order packing
DeepFleetAmazonFleet coordination modelLIVE1M+ Amazon robots
DYNA-1 / DYNA-2Dyna RoboticsDual-arm manipulation modelLIVEService businesses
HelixFigure AIOnboard humanoid VLAPILOTBMW Spartanburg
Skild BrainSkild AIGeneral-purpose robot brainPILOTFoxconn assembly lines
GR00T N + CosmosNVIDIAOpen VLA + world modelsPLATFORMPartner training and simulation
Gemini Robotics ER 2Google DeepMindPlanner over lower-level VLAsPREVIEWPublic API; enterprise preview
Dream-1Dream LabsCross-robot brain via APIPLATFORMDream API and playground

LIVE paid production use · PILOT paid trials with named customers · PLATFORM / PREVIEW available to developers

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02 · The models

Open models · newest first

Open VLAs you can download today

ModelOrganizationSizeReleasedLicense
LingBot-VLA 2.0Robbyant (Ant Group)6BJul 2026Apache-2.0
WALL-OSS 0.5X Square Robot4BMay 2026Apache-2.0 (code)
MolmoAct2Ai2~5BMay 2026Apache-2.0 (code)
GR00T N1.7NVIDIA3BFeb 2026NVIDIA Open Model License
X-VLAX-VLA team0.9BNov 2025Apache-2.0
π0.5 / π0 (openpi)Physical Intelligence~3BSep 2025Apache-2.0 code; Gemma terms
GO-1AgiBot2B baseSep 2025CC BY-NC-SA (non-commercial)
SmolVLAHugging Face0.45BJun 2025Apache-2.0
OpenVLA-OFTStanford7BFeb 2025MIT
OpenVLAStanford7BJun 2024MIT

Before shipping: check each model card. GO-1 is non-commercial; GR00T weights use NVIDIA’s own license; most run in LeRobot.

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02 · The models

Open models · the trend

A new open VLA every few months

OpenVLA · 7B

OpenVLA-OFT · 7B

SmolVLA · 0.45B

GO-1 · ~2B

π0.5 · ~3B

X-VLA · 0.9B

GR00T N1.7 · 3B

WALL-OSS 0.5 · 4B

MolmoAct2 · ~5B

LingBot-VLA 2.0 · 6B

0B

2B

4B

6B

8B

Jun 2024

Jan 2025

Jul 2025

Jan 2026

Jul 2026

Ten open models in two years, from 0.45B to 7B; orange marks the 2026 releases.

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02 · The models

Spotlight · Robot brain as an API

Dream Labs: one brain, many robots

You send

Camera images, robot state and a task

Dream API

Dream-1

You get

Actions for your robot to execute

Works across robots

Runs on its own bimanual YAM and popular low-cost arms; a few hundred demos adapt it to a new body.

Zero-shot claims

The company says it handles new tasks and new scenes it has never seen.

Built for developers

API access, a remote Robot Playground and fine-tuning that returns a model ID.

Why it matters: robot brains sold the way developers already buy LLMs. dreamlabs.ai

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02 · The models

Demo · Dream Labs Robot Playground

Prompt a robot in plain language

Dream Labs Robot Playground: four robot arm setups on tabletops, each running a typed prompt such as “Put the blue block in the box” and “Put the teddy bear in the flower pot”, with a prompt box and robot selector set to YAM

How it works

  1. Type a task, like “Put the fork on the plate”
  2. Pick the objects and the robot body, such as YAM
  3. Dream-1 turns camera images and the prompt into actions
  4. Top-voted prompts from viewers run next

Try it: dreamlabs.ai/playground

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03

Deployments

Where Physical AI works today: warehouses, factories and homes, plus the race in China and India.

01 · Foundations

02 · The models

03 · Deployments

04 · Market and hard problems

05 · Taking a model to production

06 · Outlook and next steps

03 · Deployments

Level 1 · In production

Shipping today

Amazon Robotics

Fleet and manipulation

DeepFleet coordinates 1M+ robots; Vulcan picks items with a sense of touch.

Agility Digit × GXO

Logistics humanoid

Multi-year robots-as-a-service deal; moving totes in Georgia, reportedly 100k+.

Ultra

E-commerce packing

Live order packing running Physical Intelligence’s π0.6 model.

Dyna Robotics

Service robots

Folding, food prep and packaging, about 16 hours a day at hotels and laundromats.

KION forklifts

With NVIDIA and Accenture

Jetson-based autonomous forklifts for GXO, trained in warehouse digital twins.

Waymo

Robotaxis

500k+ paid rides a week (Mar 2026), driven by the Waymo Foundation Model.

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03 · Deployments

Spotlight

Amazon shows what scale looks like

1M+

robots deployed across Amazon’s operations network

~10%

expected gain in fleet travel efficiency from DeepFleet

1st

Amazon robot with a sense of touch: Vulcan

Lesson: foundation models pay off first where a company already owns huge amounts of its own robot data.

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03 · Deployments

Level 2 · Paid pilots

Humanoids: long pilots in factories

Robot / modelCustomerStatus
Figure 02 / 03 + HelixBMWFigure 02: ~1,250 hours, 90,000+ parts; Figure 03 now in logistics
Boston Dynamics AtlasHyundaiPilot in Korea; 2026 production units reportedly committed
Apptronik ApolloLogistics customersLogistics pilots
Hexagon AEONSchaeffler, BMWIndustrial pilots
Skild AIFoxconnPrecision assembly on NVIDIA Blackwell lines
Tesla OptimusTesla (internal)No external customer deployments recorded

The milestone to watch: pilots that turn into fleet orders, not more pilots.

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03 · Deployments

See it in action

Physical AI on the job: four videos

Figure 03 humanoid robots lined up at BMW Plant Spartanburg Opens in new tab

Figure 03 at BMW

BMW’s footage of Figure 03 at Plant Spartanburg.

Watch on BMW PressClub

Robot arms operating an espresso machine Opens in new tab

π*0.6 makes espresso

One of its hours-long runs, without interruption.

Watch on pi.website

Agility’s Digit humanoid placing items into a tote at GXO Opens in new tab

Digit’s first day at GXO

Moving totes in a live warehouse.

Watch on agilityrobotics.com

Amazon’s Vulcan robot arm with its touch-sensing gripper Opens in new tab

Amazon Vulcan

The touch-sensing robot at work in Spokane.

Watch on CNBC

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03 · Deployments

Level 3 · Announced

Home robots: announced, not yet delivered

1X NEO

Home humanoid

Pre-orders open with a $200 deposit. Deliveries were promised for 2026; none confirmed yet.

Unitree G1

Low-cost humanoid

Starts at $13,500. Sold mostly to research and development labs today.

Why homes are hardest

  • Unstructured, ever-changing spaces
  • People, children and pets nearby
  • Price must fit a household budget

Watch for: delivery numbers and reliability data from real homes, not demo videos.

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03 · Deployments

Global race · China

China leads on humanoid volume

86–97%

of global humanoid shipments in H1 2026 came from Chinese makers

~20k

humanoids shipped worldwide in H1 2026, about 3× a year earlier

$9B

Unitree’s IPO valuation; listed on Shanghai’s STAR Market, Aug 2026

Share of H1 2026 humanoid shipments · Counterpoint

AgiBot

43%

Unitree

31%

Galbot

5%

UBTech

~4.5%

Leju

2.9%

Rest of world

14%

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03 · Deployments

Global race · India

India is building its Physical AI base

Addverb

Reliance-backed · Noida

Launched Elixis-W, a wheeled industrial humanoid, at LogiMAT India 2026; about 100 units planned for supervised pilots.

CynLr

Bengaluru

Vision-first robots that pick unknown objects from cluttered bins, a long-standing hard problem.

Ati Motors

Bengaluru

Autonomous vehicles for messy automotive factory floors and outdoor industrial yards.

Policy

MeitY’s draft National Strategy on Robotics proposes a National Robotics Mission, with manufacturing, healthcare, agriculture and security as focus sectors. Final approval is not yet confirmed.

The opening for India: robot software, systems integration and cost-efficient deployment in manufacturing.

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04

Market and hard problems

How the business is forming, what makes deployment possible, and why it is harder than chatbots.

01 · Foundations

02 · The models

03 · Deployments

04 · Market and hard problems

05 · Taking a model to production

06 · Outlook and next steps

04 · Market and hard problems

Market dynamics

Two business models are forming

Build the whole robot

Figure, Tesla, 1X, Dyna

Robot

Model

Data

One company owns all three

Own the hardware, the model and the data loop. Tighter integration, but every robot is built in-house.

License the brain

Physical Intelligence, Skild AI, NVIDIA GR00T, Dream Labs

One model

Maker A

Maker B

Maker C

One model across many robot makers. Scales faster, but depends on partners’ hardware and data.

How customers pay: robots-as-a-service is common, as in Agility’s multi-year deal with GXO.

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04 · Market and hard problems

The enabling layer

What makes deployment possible

Digital twins and simulation

NVIDIA Isaac and Omniverse; ABB, FANUC, Yaskawa and KUKA use them to commission lines virtually.

Synthetic data

Cosmos world models generate training video; the Physical AI Data Factory runs on Azure and Nebius.

Onboard compute

Models run on the robot itself, like Helix on embedded GPUs, so control never waits on the cloud.

Human demonstrations

Teleoperation data remains the core training signal for manipulation tasks.

Most teams buy this layer rather than build it: it is the shared foundation under every robot.

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04 · Market and hard problems

The hard part

Why it’s harder than chatbots

Real-time control

Actions must arrive within milliseconds, on the robot, every time.

Cost of failure

A wrong action can damage equipment or injure people.

Data scarcity

No internet-scale robot dataset exists; teleoperation and simulation fill the gap.

Sim-to-real gap

Skills learned in simulation must survive real friction, lighting and wear.

The result: deployments trail demos, and structured sites go first.

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05

Taking a model to production

A technical playbook: from task spec and data to safety, deployment and the data flywheel.

01 · Foundations

02 · The models

03 · Deployments

04 · Market and hard problems

05 · Taking a model to production

06 · Outlook and next steps

05 · Taking a model to production

Taking a model to production

The production loop

Build · stages 1–3

Prove · 4–5

Run · stages 6–8

1

Define the job

2

Collect data

3

Adapt the model

4

Evaluate in stages

5

Engineer safety

6

Deploy on the robot

7

Run a pilot

8

Operate and improve

Interventions and fleet logs from stage 8 flow back into stage 2 as new training data

Each step up in exposure, from simulation to a whole fleet, is earned with evidence from the step before.

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05 · Taking a model to production

Stages 1–2 · Define and collect

Specify the job, then build the data

1 · Write the spec

  • Scene envelope: objects, lighting, clutter and how much they vary
  • Task metrics: success rate, cycle time, units per hour
  • Reliability: mean time between interventions (MTBI)
  • Safety envelope: speeds, forces, zones, people nearby
  • Unit economics: cost per task vs. people or fixed automation

2 · Build the dataset

  • Teleoperation: leader-follower arms (ALOHA, GELLO) or VR
  • Simulation: Isaac Lab or MuJoCo with domain randomization
  • Synthetic video: world models such as NVIDIA Cosmos
  • Fleet logs: ROS 2 recordings (rosbag2, MCAP) and interventions
  • Versioning: LeRobot or RLDS datasets, versioned like code

Coverage beats volume: collect the failures and edge scenes, not more of the easy cases.

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05 · Taking a model to production

Stage 3 · Adapt the model

Build, fine-tune or call an API?

Train your ownFine-tune a foundation modelCall a model API
Data neededVery large, multi-robot datasetsHundreds to thousands of task demosA few hundred demos to fine-tune, or none
Time to first robotMonths to yearsWeeksDays
Control and IPFull: weights, data and roadmapHigh: you hold the tuned weightsLow: the vendor owns model and updates
RuntimeOn-robot, fully optimizedOn-robot after optimizationNetwork round trip, unless run on-robot
ExamplesFigure Helix, Teslaπ0 / openpi, GR00T N, OpenVLADream API, Gemini Robotics ER

Common path: fine-tune a foundation model on task demos, then improve it with reinforcement learning from real deployment.

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05 · Taking a model to production

Stage 4 · Evaluate in stages

The evaluation ladder

Step 1

Simulation

Proves: task logic across thousands of randomized scenes.

Exit: success target met on randomized episodes.

Step 2

Lab bench

Proves: real sensors and contact physics; the sim-to-real gap.

Exit: target met on a fixed real test set and held-out objects.

Step 3

Shadow mode

Proves: behavior on the live line. The model proposes; people or the legacy system act.

Exit: proposals agree with what was actually done.

Step 4

Supervised pilot

Proves: throughput and reliability in real production.

Exit: intervention rate and cycle time meet the spec.

Regression rule: every new model version re-runs the test sets and must beat the version already shipped.

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05 · Taking a model to production

Stage 5 · Engineer safety

Bound the model, don’t trust it

L1

Foundation model

Proposes action chunks. Untrusted: may be wrong at any moment.

L2

Action guard

Clamps joint limits, speed and workspace; checks collisions before execution.

L3

Real-time controller

Tracks trajectories at roughly 500 Hz–1 kHz; rejects infeasible commands.

L4

Safety-rated functions

Speed and separation monitoring, power and force limiting, safe torque off. Certified.

L5

Hardware

E-stop, brakes, physical guarding. Certified.

Authority grows downward: each lower layer can override everything above it, and only L4–L5 carry safety certification.

Standards: ISO 10218-1/-2 (industrial robots) · ISO/TS 15066 (collaborative operation) · ISO 13849-1 (safety-related controls) · ISO 25785-1 (dynamically stable mobile robots, committee draft)

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05 · Taking a model to production

Stage 6 · Deploy on the robot

Fit the model inside the control loop

Three loops, three rates

Planner (VLM)

~7–9 Hz in Helix

Visuomotor policy

~200 Hz in Helix

Joint control

~1 kHz on the drives

Slow reasoning, fast reflexes: the fast loops never wait on the slow ones.

Make it fit

  • Quantize FP16 → FP8/INT8 with TensorRT; re-test success after each step
  • Chunk actions: compute the next chunk while this one executes (π0: 50-step chunks)
  • Distill big models into small student policies where deadlines are tight
  • Stay on-robot for perception and control; use the cloud for logs and retraining
  • Watchdog: no fresh action by the deadline means a safe stop

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05 · Taking a model to production

Stage 6 in detail · Reference architecture

A Physical AI robot on ROS 2

Fleet cloud

Task API · episode logs (MCAP) · training and evaluation · model registry · staged OTA updates

On the robot · ROS 2 nodes on embedded GPU

Sensors

Cameras, depth, force-torque, joint states

Perception

Image pipeline, calibration, state estimate

VLA policy

Task + images → action chunks (TensorRT)

Action guard

Limits, workspace, collisions, watchdog

ros2_control

Controllers and hardware interface

Drives

Motors, brakes, encoders

sensor_msgs/Image + JointState → policy → trajectory_msgs/JointTrajectory → controller

Safety controller

Independent of ROS, wired to the drives: e-stop · safe torque off · speed and separation monitoring

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05 · Taking a model to production

Stages 7–8 · Pilot, then operate

Staged rollouts and the data flywheel

Rollout ladder for each new model version

1 robot

1 work cell

1 site

Whole fleet

Advance only if: intervention rate is no worse than the shipped version · no new safety events · automatic rollback is armed

The data flywheel

1 · Deploy the current version

2 · Log every episode: video, state, actions

3 · Flag interventions and failures

4 · Curate and label the hard cases

5 · Retrain or apply RL from experience

6 · Re-run the ladder, then back to 1

Watch: MTBI · interventions per hour · success rate · cycle time · safety events · fleet share per model version

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05 · Taking a model to production

Before you scale

Production-readiness checklist

Task spec with measurable targets, signed off

Risk assessment done; safety functions certified

Versioned dataset that includes failures and edge cases

Model meets its control deadline on the robot

Regression suite: sim plus real held-out scenes

Watchdog and safe-stop fallback tested

Shadow-mode results meet the spec

Every episode and intervention is logged

Pilot hits its intervention-rate target

Staged OTA rollout with tested rollback

Plus the human side: trained operators, a clear escalation path, and a named owner for every robot.

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06

Outlook and next steps

What to watch next, the key takeaways, and how to get started.

01 · Foundations

02 · The models

03 · Deployments

04 · Market and hard problems

05 · Taking a model to production

06 · Outlook and next steps

06 · Outlook and next steps

Outlook

What to watch in the next 12 months

01

VLAs as the main control policy

One industry report claims 11+ deployments; watch for named customers and results.

02

Pilots turning into fleet orders

BMW Leipzig, Hyundai’s Atlas fleet and Agility’s order book are the bellwethers.

03

First home-robot deliveries

Whether 1X NEO ships in volume, and how reliable it is in real homes.

04

Safety standards for humanoids

Emerging rules for legged robots that work near people without safety cages.

05

Licensed brains versus in-house stacks

Whether π, Skild, GR00T and Dream-1 win robot makers over from building their own.

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06 · Outlook and next steps

Summary

Key takeaways

1

Physical AI is in production where spaces are structured and data is plentiful: warehouses and logistics.

2

Humanoids are in long paid pilots; the next year tests whether they become fleet orders.

3

The stack is splitting into robot makers, model licensors and a simulation and compute layer beneath both.

4

Production is a loop with safety gates: bound the model, measure interventions, and let fleet data improve it.

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06 · Outlook and next steps

Your next step

Get started this quarter

Student or maker

Learn by building

  • Build a low-cost SO-101 arm and record demos with LeRobot
  • Train ACT or SmolVLA on your own task
  • Prompt real robots in the Dream Labs playground

Robotics engineer

Fine-tune a foundation model

  • Fine-tune openpi (π0) or GR00T N on your own demos
  • Evaluate in Isaac Lab or MuJoCo before hardware
  • Wrap the policy as a ROS 2 node behind an action guard

Company

Run one focused pilot

  • Pick one structured, repetitive task with a clear metric
  • Run it through the 8-stage loop in a time-boxed pilot
  • Track MTBI and cost per task from day one

Start small, measure everything, and let the data flywheel do the rest.

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References

References

Sources and caveats

Read with care

Most figures come from industry trackers and vendor announcements, not audited filings. Unit counts and model versions differ between sources. Check primary announcements before relying on a specific number.

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References

References · continued

Sources for the latest checks

Checked October 2026

Waymo, Figure at BMW, ISO 25785-1, China and India. Shipment trackers disagree, so the China slide shows ranges, not single numbers.

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Thank you · Questions?

Let’s build
real robots.

Lentin Joseph

CEO, RUNTIME Robotics

Author of 11 books on ROS and robotics, including Mastering ROS 2 for Robotics Programming

github.com/runtimerobotics

QR code linking to the slides website

Scan for the slides

runtimerobotics.github.io/
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